![]() | What value can our Repair Technology bring to customers? 1.Reduce production equipment operating costs: Compared with purchasing new bearings, bearing repair technology can help companies save at least 40% or even higher purchasing costs. Based on normal use and maintenance, a set of bearings can be repaired multiple times to extend its service life and reduce your overall operating costs. 2. Achieve fast repair, short-term delivery, and improve equipment operation accuracy and product quality: Compared with manufacturing new bearings, high-quality repair technology can restore the bearings to the condition of new bearings in a short period of time, which also means that your equipment can return to normal operation faster, improve the accuracy of equipment operation, and improve product quality. 3. Save energy and reduce consumption to promote sustainable development of enterprises: Bearing repair technology is an environmentally friendly maintenance process that significantly reduces the energy and raw material losses required. This is undoubtedly a more economical and faster production guarantee measure, which can also save social resources and reduce carbon emissions. 4. Guide preventive maintenance measures: Our professional technical engineers can analyze and diagnose your bearing damage and provide suggestions and guidance on preventive measures to reduce and prevent the occurrence of abnormal damage accidents of equipment and bearings. |
Due to factors such as improper materials, installation and maintenance, force bias, overload, pollutants, and insufficient lubrication, bearings cannot be used normally or their lifespan ends. Currently, most enterprises adopt the method of replacing new bearings to restore the normal operation of equipment. However, the current improvements in technology, materials, testing, reliability analysis, and processing technology of bearings have made it technically possible to repair large bearings and high value-added bearings.
The advantage of bearing repair technology is that it can be used again as a new bearing in a short period of time with less funds. Compared to scrapping and purchasing new bearings, this is undoubtedly a more economical and faster production guarantee measure, and also contributes to saving resources and reducing carbon emissions for society. Bearing repair is a value-added service provided to customers.
Repair type
1. Maintenance Repair (I):
The main task is to disassemble, clean, inspect the basic dimensions and appearance of the bearings, detect clearance, simply and lightly polish the raceway, simply remove rust, assemble, print, package, etc.
2. Restorative Repair (II):
Including Class I repair content, stress relieving and stable tempering have been added to the repair process, as well as surface treatment repair for inner and outer raceways, rolling elements, spacers, and retainers.
3. Reconstructive Repair (III):
Including Class II repair, the repair process includes the addition of repair content for newly manufactured and replaced parts such as inner and outer rings, rolling elements, cages and components, and spacers. Reconstructive repair refers to the complete removal of the fatigue layer of the working surface material, the grinding of the ring raceway or the replacement of the inner and outer rings, the grinding of new or original rolling elements, and the replacement or grinding of the ultra precision according to the specific conditions such as the depth of the hardening layer and peeling damage of the components, so that the fully repaired bearing can achieve new bearing performance.
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